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Assembly Part 4

Setting up the timing and all the gears on the engine assuming a clockwise rotation to the flywheel when looking at the right hand side of the engine ( the side with the timing plate).

setting up the timing cannot be done with the flywheel on the right hand side of the engine, adjacent to the timing plate, so it must be removed.

The main crank shaft must be turned so that the big end is at bottom dead centre, ie the piston is at its furthest point down the cylinder.

The main gear must now be positions to sit so that the cam is just moving the push rod. I had to move the gear relative to the gear on the crank several times before I was satisfied that the cam was just moving the push rod  and then after one half revolution stopped pushing the push rod.

Ignition should take place at about top dead centre so wire up some form of buzzer so that when the striker touched the pin in the gear it will sound. This will give you an indication as to when the sparking plug will fire when connected to the ignition system. If you do not have a buzzer then you could use the OHMS range on a multi-meter or use an LED circuit. I cannot explain this in detail as I want to build my engine.

When satisfied tighten down the striker strip and make sure the wire leading from the striker strip is well out of the way of the fly wheel and other moving part.